Engineering a Class I, Division 2 Bulk Bag Conditioner for Third-Floor Installation
A globally recognized paint manufacturer required a bulk bag conditioning system capable of restoring compacted supersacks weighing 500 to 2,200 pounds to free-flowing condition while operating within the physical and regulatory constraints of its existing facility.
The system needed to be transported in sections via freight elevator to a third-floor production space, assembled on-site without structural modifications, accommodate taller supersacks, and comply with hazardous location requirements.
Meeting these structural, operational, and safety demands required a solution engineered specifically around the customer’s environment from the outset. The goal was to deliver a hazard-rated conditioning system that fit seamlessly within the facility’s limitations while safely and reliably restoring material flow.
Purpose-Built Features for a Demanding Facility Environment
Modular Design Enables Safe 3rd Floor Install
Engineered for facilities with vertical access constraints, the system features a modular four-piece frame designed for transport via freight elevator and on-site assembly. Heavy-duty carbon steel construction ensures structural rigidity, stable operation, and controlled vibration in elevated production environments.
Engineered for Hazardous Locations
Built for Class I, Division 2, Group C & D environments, the system integrates NEMA-rated enclosures, upgraded sensors and controls, and a nitrogen purging system with venting. These elements work together to maintain safety, regulatory compliance, and reliable operation within a classified production space.
Extended-Travel Hydraulic Lift
A 4,000-lb rated hydraulic lift platform with 48 inches of vertical travel positions taller supersacks precisely so conditioning arms can target compacted zones at multiple elevations. This enables a thorough material breakdown and restores a consistent, free-flowing product without manual intervention.